Transformer Oil Filter Machine

Product Description

A transformer oil filtration machine is a specialized equipment used to purify and enhance the quality of transformer oil Transformer oil also known as insulating oil is crucial for the efficient operation and longevity of electrical transformers Over time this oil can degrade due to contaminants like moisture gases and particulates as well as chemical reactions and oxidation

Transformer Oil Filter Machine Manufacturer in india

Transformer Oil Filter Machine Manufacturer in Gujarat

Transformer Oil Filter Machine Manufacturer in Vadodara

Transformer Oil Filter Machine Supplier in india

Transformer Oil Filter Machine Supplier in Gujarat

Transformer Oil Filter Machine Supplier in Vadodara

Heres how a typical transformer oil filtration machine operates and its key components

Filtration Process The machine employs various stages of filtration to remove different types of contaminants from the transformer oil This typically includes

Mechanical Filtration Using filters of varying pore sizes to remove solid particles and sludge

Degassing Utilizing vacuum technology to remove dissolved gases such as oxygen nitrogen and carbon dioxide from the oil

Dehydration Employing techniques like heating and vacuum to remove moisture and water content from the oil

Components

Oil Inlet Where contaminated oil enters the filtration system

Heating System Often includes electric heaters or an oil heater to heat the oil which helps in improving the efficiency of filtration

Filters Multiple stages of filters ranging from coarse to fine including depth filters and highefficiency particulate filters HEPA

Vacuum Chamber Used for degassing and dehydration processes to remove dissolved gases and moisture

Oil Outlet Where purified oil exits the machine after filtration

Operation

The contaminated transformer oil is pumped into the filtration machine

It passes through various filters and stages where solid particles sludge and other impurities are removed

The oil is heated to a specific temperature to enhance the separation of water and gases

In the vacuum chamber the oil is subjected to a vacuum to remove dissolved gases and moisture

Finally the purified oil is discharged from the machine ready to be reused in the transformer

Benefits

Improved Dielectric Strength Purifying the oil helps maintain or restore its dielectric strength crucial for insulating properties

Extended Transformer Life Clean oil reduces the risk of electrical breakdowns and prolongs the life of the transformer

Cost Savings Regular maintenance with a filtration machine can reduce the need for expensive repairs or replacements of transformers

A transformer oil filtration machine typically contains several key components and features designed to effectively clean and enhance the quality of transformer oil Here are the main components you would typically find in such a machine

Oil Inlet This is where the contaminated transformer oil enters the filtration system It is usually equipped with valves and fittings to control the flow of oil into the machine

PreFilter Often the first stage of filtration designed to remove large particles debris and gross contaminants from the oil before it enters the main filtration process This helps prevent clogging and damage to finer filters

Heating System Transformer oil filtration machines often include a heating system Heating the oil helps to improve the efficiency of filtration and aids in the removal of water and gases Electric heaters or oil heaters are commonly used for this purpose

Fine Filters These are the main filters responsible for removing smaller particles and impurities from the oil They typically use materials like cellulose fiberglass or other synthetic materials with high filtration efficiency Some machines may include multiple stages of fine filtration to achieve different levels of cleanliness

Degassing Chamber A crucial component for removing dissolved gases from the transformer oil This chamber operates under vacuum conditions to lower the pressure causing gases such as oxygen nitrogen and carbon dioxide to vaporize and be removed from the oil

Dehydration Unit Often integrated with the degassing chamber the dehydration unit uses heat and vacuum to remove moisture and water content from the oil This process helps improve the dielectric strength of the oil which is critical for its insulating properties

Oil Outlet This is where the purified transformer oil exits the filtration machine after undergoing the filtration degassing and dehydration processes The outlet is equipped with valves and fittings to control the discharge of clean oil

Control Panel Contains the necessary controls gauges and indicators to monitor and regulate the operation of the filtration machine It allows operators to set parameters such as temperature flow rate and vacuum level to ensure optimal performance

Safety Features Transformer oil filtration machines are equipped with safety features such as pressure relief valves temperature sensors and alarms to prevent overpressure overheating and other potential hazards during operation

Mobility and Accessibility Depending on the size and design some filtration machines are portable or mounted on wheels for ease of transportation and positioning near transformers requiring maintenance